Fully automatic granulator
Fully automatic organic fertilizer stirring tooth granulator:
1. High efficiency and energy saving: reduce production costs and improve efficiency. Energy consumption is reduced by 60%
The fully automatic organic fertilizer stirring tooth granulator adopts advanced mechanical stirring force and pneumatic design, which saves 60% energy compared with traditional disc granulators. No drying or crushing pretreatment is required, and raw materials with a moisture content of 20%-50% can be directly used for granulation, saving a lot of energy.
Production efficiency increased by 50%
The automatic control system realizes one-button start, and the production capacity range is 1-8 tons/hour, which is 50% more efficient than traditional processes. Taking an organic fertilizer plant with an annual output of 5,000 tons as an example, the annual cost savings are about 300,000-500,000 yuan.
2. Molding quality: uniform and beautiful particles, strong market competitiveness. Sphericity ≥0.7, granulation rate ≥90%
The fully automatic organic fertilizer stirring tooth granulator can make the particles perfectly spherical, with an adjustable particle size of 0.3-3mm, a qualified rate of 80%-90%, and a powderization rate as low as 5%. The measured data shows that after adding 3% bentonite, the compressive strength can reach 12N/grain, which meets the requirements of transportation and storage.
3. Wide applicability: compatible with a variety of materials, flexible production
Fully automatic organic fertilizer stirring tooth granulator is suitable for organic waste such as livestock and poultry manure, straw, wine lees, carbon black, clay, as well as nitrogen, phosphorus and potassium compound fertilizers, chemical raw materials, food additives, etc.
Supports particle size and formula adjustment, and can produce particles of different specifications of 0.3-3 mm to meet differentiated market needs.
4. High degree of automation: reduce labor and improve efficiency
One-button operation, intelligent control
The system automatically adjusts the speed and spray volume of the stirring granulator by setting the mixing ratio, particle size and other parameters on the touch screen. Operators only need simple training to take up their posts, reducing dependence on technical personnel.
Fault warning and maintenance
Equipped with a fault diagnosis and alarm system, real-time monitoring of parameters such as temperature and humidity, automatic shutdown and push warnings when abnormal, reducing downtime losses.
5. Environmental performance: in line with standards, green production
Dust emissions reduced by 95%
Fully enclosed design, with pulse bag dust collector, dust emission concentration is less than 10mg/m³, far below the national standard.
No binder required
Use the material's own viscosity for granulation to avoid chemical additive pollution, in line with organic agriculture certification requirements.
6. Durability and maintenance: long-term stable operation, low cost
Key components have a lifespan extended by 3 times
The fully automatic organic fertilizer stirring tooth granulator adopts tungsten carbide coating, with a lifespan of up to 8,000 hours, which is 3 times that of ordinary carbon steel. The modular design shortens the replacement time of wearing parts such as bearings and V-belts to 45 minutes.
Maintenance cost reduced by 40%
Regular maintenance only requires replacement of lubricating oil and cleaning of stirring teeth, and the annual maintenance cost is reduced by 40% compared with traditional equipment.
Structural composition of fully automatic organic fertilizer stirring gear granulator
- Stirring granulation system: It consists of stirring gear shaft, stirring gear, granulation cylinder, etc. The stirring gear shaft is equipped with stirring gears of different shapes and sizes, which stir and squeeze the material by rotation to form granules in the granulation cylinder.
- Transmission system: It includes motor, reducer, coupling, etc., which transmit the power of the motor to the stirring gear shaft to ensure that the stirring gear shaft rotates at a suitable speed.
- Feeding system: It is usually composed of a feeding hopper, a conveying device, etc., which evenly feeds the mixed organic fertilizer material into the granulation cylinder of the granulator.
- Discharging system: It is located below or on the side of the granulator, including a discharging port and a discharging conveying device, which is used to discharge the granular organic fertilizer.
- Control system: It can realize the control of parameters such as motor speed, feed amount, and discharge amount to ensure the stability of the granulation process and the consistency of product quality.
Working principle of fully automatic organic fertilizer agitator granulator
After the organic fertilizer material enters the granulation cylinder from the feeding system, the agitator shaft rotates at high speed driven by the transmission system. On the one hand, the agitator stirs the material so that the material is fully mixed and turned in the cylinder; on the other hand, the agitator applies extrusion force to the material, so that the material gradually forms particles under the action of friction and extrusion force. With the continuous rotation of the agitator, the particles continue to roll and compact in the cylinder, and finally reach the required particle size and strength, and are discharged from the discharging system.
Performance characteristics of fully automatic organic fertilizer agitator granulator
- Good granulation effect: It can produce organic fertilizer granules with uniform particles, rounded appearance and high strength, which is conducive to improving the quality and market competitiveness of organic fertilizer.
- Strong material adaptability: It can adapt to a variety of organic fertilizer materials, including livestock and poultry manure, straw, sludge, etc. By adjusting the shape of the agitator teeth, the rotation speed and the parameters of the granulation cylinder, it can meet the granulation needs of different materials.
- High production efficiency: With high production capacity, different types of equipment can be selected according to the production scale to meet the requirements of large-scale organic fertilizer production.
- The fully automatic organic fertilizer stirring tooth granulator is easy to operate: the control system is easy to operate, the operator can easily adjust various parameters through the control panel, and the maintenance and maintenance of the equipment are relatively simple.
- Environmental protection and energy saving: During the granulation process, less dust and noise are generated, which meets environmental protection requirements. At the same time, the energy consumption of the equipment is low, which reduces production costs.
The fully automatic organic fertilizer stirring tooth granulator is widely used in organic fertilizer production enterprises. It can ferment and mix various organic waste and inorganic fertilizer raw materials into granular fertilizer products. It is also suitable for scientific research institutions and laboratories for fertilizer formula research and sample preparation.
