Chain hoist
- Strong carrying capacity: The corn flake chain plate elevator adopts high-strength chain and chain plate structure, which can withstand heavy weight and is suitable for conveying large amounts of corn flakes to meet the needs of large-scale production.
- High conveying efficiency: The running speed of the chain plate is relatively stable and fast, which can realize continuous and uninterrupted conveying, greatly improving the conveying efficiency of corn flakes and reducing the waiting time in the production process.
- High reliability: The corn flake chain elevator has a simple structure, few transmission parts, stable and reliable operation, and low failure rate. At the same time, the material of the chain and chain plate usually has good wear resistance and corrosion resistance, which can run stably for a long time, reducing maintenance costs and downtime.
- Strong adaptability: The height, angle and conveying speed of the elevator can be flexibly adjusted according to different production sites and process requirements to adapt to various complex production environments. In addition, the corn flake chain elevator has good adaptability to the shape, size and humidity of corn flakes, and can ensure the integrity of the material and the conveying effect.
- Environmental protection and energy saving: During the transportation process, the corn flake chain elevator is relatively closed, which can effectively prevent the leakage of corn flake dust and reduce pollution to the environment. At the same time, its operating power is relatively low, which has a certain energy-saving effect.
Working principle of corn flake chain elevator
The motor starts and drives the reducer to operate. The reducer is connected to the chain through the sprocket, so that the chain moves in a circular motion on the track. The chain plate is fixed on the chain and rises or falls with the movement of the chain. The material is placed on the chain plate and is lifted as the chain plate rises. When it reaches the specified height, the chain plate flips and the material is unloaded from the chain plate, completing a lifting cycle.
The structure of corn flake chain elevator
- Drive device: usually consists of an electric motor, a reducer and a sprocket, providing power for the movement of the chain and chain plates.
- Chain and chain plate: The chain adopts high-strength roller chain or plate chain. The chain plate is mostly made of stainless steel or carbon steel with high strength and wear resistance. The chain plate is fixed on the chain to carry and transport corn flakes.
- Tensioner: used to adjust the tightness of the chain to ensure that the chain runs smoothly on the track. Common tensioners include spiral tensioners and heavy hammer tensioners.
- Track: Generally made of channel steel or I-beam, it provides guidance and support for the movement of chains and chain plates, and bears the weight of chains and materials.
- Feed and discharge ports: The feed port is located at the bottom of the elevator, so that the corn flakes can enter the chain plate evenly; the discharge port is located at the top, and different discharge directions and forms can be set according to needs.
Technical parameters of corn flake chain elevator
- Conveying capacity: Depending on the specifications and models of the equipment, the conveying capacity generally ranges from a few tons to dozens of tons per hour. For example, a small chain plate elevator may have a conveying capacity of 5-10 tons/hour, while a large one can reach 30-50 tons/hour or even higher.
- Lifting height: Common lifting heights are between 5 and 30 meters and can be customized according to the layout and process requirements of the production workshop.
- Chain speed: The speed is usually around 0.5 - 2 m/s, which can be adjusted by devices such as frequency converters to meet different conveying requirements.
Product features of corn flake chain elevator
- Strong carrying capacity: It adopts high-strength chains and chain plates, which can bear heavy weights and is suitable for large-scale transportation in large-scale corn flake production.
- High conveying efficiency: The running speed is stable and fast, which can realize continuous and uninterrupted conveying and improve production efficiency.
- High reliability: simple structure, few transmission parts, stable operation, low failure rate, less maintenance cost and downtime.
- Strong adaptability: The height, angle and conveying speed can be adjusted according to the site and process requirements, and it has good adaptability to the shape, size and humidity of corn flakes.
- Environmental protection and energy saving: It is relatively closed, which can prevent the leakage of corn flake dust, has low operating power and energy-saving effect.
Application areas of corn flake chain elevator
It is mainly used in corn flake production enterprises, feed processing plants, farms and other places. In the production process of corn flakes, it is used to transport raw corn or flaked corn to different processing links or storage locations.
