Fully automatic flipping machine
The fully automatic compound fertilizer crawler tiller is a commonly used mechanical equipment in the field of compound fertilizer production and sludge treatment, with the following advantages:
Good passability: The crawler walking mechanism enables the tiller to travel on various complex terrains and site conditions, such as soft material piles, uneven ground, etc. It can easily cross obstacles and adapt to different working environments. Compared with wheeled equipment, it has stronger terrain adaptability.
Powerful driving force: The crawler has a large contact area with the ground, which can provide greater adhesion and traction, so that a large amount of material can be pushed or turned. Even when dealing with wet and sticky materials, sufficient power output can be guaranteed to ensure smooth turning work.
Uniform turning of materials: Fully automatic compound fertilizer crawler tillers are usually equipped with specially designed turning devices, such as rotating rake teeth or spiral blades. These devices can turn and stir the materials evenly during the machine's advancement, so that the materials are fully exposed to the air, promote the fermentation and decomposition of the materials, and improve the quality and production efficiency of organic fertilizers.
Prevent material compaction: The crawler of the fully automatic compound fertilizer crawler compost turner has little compaction effect on the material during the compost turning process, which can prevent the material from being over-compacted and affecting the air permeability and fermentation effect. This is essential for maintaining the loose state of the material and promoting the activity and metabolism of microorganisms.
Flexible operation: The fully automatic compound fertilizer crawler compost turner generally adopts a hydraulic control system, which is convenient and flexible to operate. The driver can easily control the forward, backward, steering, lifting and rotation of the machine through a joystick or button to achieve precise operation and control, and improve work efficiency and quality.
High work efficiency: Since the fully automatic compound fertilizer crawler compost turner has a large working width and depth, it can handle a large area and large volume of materials in one compost turning, reducing the number of round trips and working time of the equipment. At the same time, it has a high degree of automation and can operate continuously, which greatly improves production efficiency.
Long service life: The crawler structure is relatively strong and durable, and can withstand large workloads and impact forces. The key components of dump trucks, such as tracks, drive wheels, and dump devices, are usually made of high-strength materials and undergo rigorous processing and heat treatment processes, making them extremely wear-resistant and corrosion-resistant. As a result, the service life of the equipment is longer, reducing the maintenance cost and replacement frequency of the equipment.
Working principle of fully automatic crawler-type compound fertilizer turner
Powered by a diesel engine, part of the power drives the turner through a pulley reduction transmission, and the other part drives the hydraulic pump through the power box output to form a hydraulic circuit system to realize the lifting, working and stopping of the turner and the self-propelled equipment. During operation, the cab personnel can realize the forward, backward, turning and other actions of the machine, as well as the lifting, rotation and stopping of the drum by controlling the hydraulic valve group. The turner drum consists of two sections of reverse spirals on the left and right and a straight section of throwing teeth in the middle. The rotating spiral drum gathers the triangular strip material to the middle and throws the material backward at the same time, realizing material mixing, ventilation, aeration, and turning, so as to achieve the purpose of composting and fermentation.
Structural features of fully automatic crawler-type compound fertilizer turner
- Full hydraulic operation: It adopts a full hydraulic operating system and a pull-rod steering wheel operation, which is easy to operate and responsive.
- Tracked walking: The track design prevents the equipment from slipping or crawling on materials with high moisture content. There is no need to replace tires for life, and it can adapt to various complex terrains and can operate in open outdoor areas or workshop sheds
- Hydraulic lifting of the turning drum: The drum can be hydraulically lifted and adjusted, and can be flexibly adjusted according to the height of the material pile and the operating requirements, so that the machine can quickly move and transfer the work location.
- Soft start turning clutch: The turning clutch adopts soft start to reduce damage to components such as chains, bearings, and shafts, and extend the service life of the equipment.
- Installing a front hydraulic push plate: No time-consuming manual pile-forming is required, which improves work efficiency.
The fully automatic crawler compound fertilizer compost turning machine is a mechanical equipment that spreads organic fertilizers such as livestock and poultry manure, plant straw, domestic garbage, slag, cake meal, etc. on the ground and piles them into long strips for composting. The compost turning machine turns the organic fertilizer to degrade and stabilize it.
It is easier to obtain stable product properties than static composting, and the odor control effect is better.
The overall automation level can be higher, saving investment. As a new type of machinery, this machine is not yet known in the national product catalog, but it has quickly become popular in the family of fertilizer machinery and equipment, becoming a tool to replace manual and forklift turning materials, and is a mainstream product that affects the development trend of the composting industry.
Application scope of fully automatic compound fertilizer crawler turning machine
It is mainly used in organic fertilizer production enterprises to aerobic fermentation of various organic wastes and convert them into green and environmentally friendly biological organic fertilizers that improve soil quality. It can also be used in agricultural plantations, gardening fields and other places to turn and ferment compost materials. It is also suitable for farms and sewage treatment plants that need to treat organic waste.
