Spiral cooler
Efficient cooling: The corn flake spiral cooler allows the corn flakes to be fully exposed to cold air during the cooling process. It has a large cooling area and good cooling effect. It can quickly cool the corn flakes to the required temperature and improve production efficiency.
Corn flake spiral cooler for uniform cooling: corn flakes slowly descend in the spiral channel, and cold air blows evenly over each corn flake, which can ensure uniform cooling of the product, avoid local overheating or overcooling, and reduce quality problems caused by uneven cooling.
The corn flake spiral cooler takes up little space: The spiral design is relatively compact. Compared with some other cooling equipment, when processing the same output of corn flakes, it occupies less ground space and height space, which can effectively save space in the production workshop.
Stable operation: The spiral conveying system of the equipment runs smoothly, has a low failure rate, can run continuously for a long time, and is simple to operate and easy to maintain, reducing the maintenance cost and downtime of the equipment.
Easy to clean: The structure of the corn flake spiral cooler is relatively simple, and there are no complicated parts inside, which is easy to clean and maintain. The shell and spiral parts of the cooler are usually made of corrosion-resistant materials, which can effectively prevent corn flake residue and corrosion and ensure product quality.
Corn flake spiral cooler is energy-saving and environmentally friendly: through the reasonable design of cooling air duct and airflow organization, it can effectively utilize cold air and reduce energy consumption. At the same time, the equipment has good sealing performance, which reduces heat loss and further improves energy utilization efficiency.
Structural design of spiral cooler for corn flakes
- Spiral conveying structure: It is composed of a spiral shaft and spiral blades. The corn flakes are pushed by the spiral blades and slowly descend along the spiral channel to achieve uniform conveying and cooling.
- Cooling air duct: usually air cooling is adopted, and an air duct is set in the cooler shell or inside. Cold air is sent into the air duct through the fan, blowing evenly over the corn flakes to take away the heat.
- Shell and material of corn flake spiral cooler: The shell is generally made of stainless steel or carbon steel, which has good corrosion resistance and sealing, and can effectively prevent the entry of external dust, moisture, etc. to ensure product quality.
Working Principle of Corn Flake Spiral Cooler
After the corn flakes enter the corn flake spiral cooler from the feed port, they gradually move from the upper part of the spiral channel to the lower part under the action of the spiral blades. At the same time, the fan sends cold air into the cooling air duct. The cold air fully contacts the corn flakes, and the temperature of the corn flakes is reduced through heat exchange. The cooled corn flakes are discharged from the discharge port.
Corn flake spiral cooler technical parameters
- Processing capacity: Depending on the model and specifications, the processing capacity generally ranges from a few tons to dozens of tons per hour.
- Cooling temperature: The corn flakes can be cooled from a higher temperature to room temperature or a set temperature range, generally the corn flakes can be cooled to below 30°C.
- Power: The power of the equipment depends on its processing capacity, fan power and other factors, and generally ranges from several kilowatts to tens of kilowatts.
Corn flake spiral cooler application scenarios
It is mainly used in corn flake production enterprises to cool corn flakes after steam flaking. In addition, it can also be used for cooling other similar granular or flaky materials, such as grain flakes, feed pellets, etc.
