Airflow screen
- High-efficiency screening: The corn flake airflow screen uses airflow as power to fluidize the corn flakes on the screen surface. It has high screening efficiency and can quickly complete the screening of a large number of corn flakes.
- High precision: The corn flake airflow screen can accurately control the screening accuracy by adjusting parameters such as airflow speed and screen aperture, and can effectively separate corn flakes of different particle sizes to meet different production needs.
- The corn flake airflow screen is not easy to clog: the flushing effect of the airflow can reduce the adhesion and clogging of corn flakes on the screen, so that the screen maintains good permeability, reduces the number of shutdowns for cleaning due to screen clogging, and improves the operating efficiency of the equipment.
- Low breakage rate: The corn flake airflow screen adopts gentle airflow conveying and screening methods, which has little mechanical impact on the corn flakes, can effectively reduce the breakage rate of corn flakes during the screening process, and ensure the integrity and quality of the product.
- Environmental protection and energy saving: The fully enclosed structure design of the corn flaking airflow screen effectively prevents dust from being blown out and improves the working environment. At the same time, the airflow is recycled to reduce energy consumption, which meets the requirements of environmental protection and energy saving.
- High degree of automation: It can be linked with other production equipment to achieve automatic control, reduce manual intervention, improve production stability and consistency, and reduce labor costs.
How it works
The corn flake airflow screen uses high-speed airflow as a carrier to fully diffuse the corn flakes in the airflow and spray them toward the screen with sufficient kinetic energy, achieving screening in a closed state. The powder particles are small and light, easy to float, and have good fluidity. They can pass through the screen one by one with the airflow to achieve the purpose of rapid classification.
Corn flake airflow screen structure
- Feeding system: It includes a feeding hopper and a feeding device, which can evenly and continuously feed corn flakes into the screening area.
- Screening system: It is composed of screen and screen frame, which is the core component. Screens with different mesh sizes can meet the screening needs of different particle sizes.
- Air flow system: It has fans, air ducts and air flow distribution devices. The fans generate air flow, which acts evenly on the materials through the air ducts and distribution devices.
- Drive system: usually composed of a motor and a transmission device, providing power for feeding, screening, etc.
- Control system: It can realize operations such as starting, stopping, and adjusting operating parameters of the equipment. Some also have fault alarm and automatic protection functions.
Corn flake airflow screen performance parameters
- Output: Varies depending on the model and mesh size. For example, the output of QS-600 can reach several hundred kilograms to one ton per hour, and QS-1500 has a larger processing capacity. Taking light calcium as an example, when the dry type is 120-180 mesh, the output is 600-1000 kg/hour, or even higher.
- Screening efficiency: The general screening rate can reach 85%-95%, which can efficiently complete the screening operation.
- Applicable fineness range: It can screen and grade 80-500 mesh corn flakes.
- Air flow rate: For example, the air flow rate of QS-600 is 240 cubic meters/hour, and that of QS-1500 is 480 cubic meters/hour.
Corn flaking airflow screen is environmentally friendly and energy-saving: fully enclosed structure, no dust spillage, low noise and low power consumption.
- Screen specifications: Common 100 mesh-500 mesh, which can be replaced according to needs.
Corn flake air screen maintenance
- Regular cleaning: Regularly clean the screen and residual corn flakes and dust inside the equipment to prevent accumulation that affects the screening effect.
- Check parts: Check whether the screen is damaged, whether the fan impeller is worn, whether the transmission device is loose, etc., and replace worn parts in time.
- Lubrication and maintenance: Lubricate each lubrication point as required to ensure smooth operation of the equipment.
