Wind screening
- Efficient separation of impurities: The corn flake winnowing screen uses the principle of combining winnowing and screening to effectively separate light impurities in corn flakes, such as dust, rice husks, etc., as well as large particle impurities, such as corn cobs, stones, etc., to improve the purity of corn flakes.
- Protect equipment: The corn flake winnowing screen can remove impurities in advance, which can reduce the wear of impurities on subsequent processing equipment, extend the service life of the equipment, and reduce equipment maintenance costs.
- Improve product quality: The corn flake winnowing screen can remove impurities that affect the quality of corn flakes, making the product look and taste better and improving the competitiveness of the product in the market.
- Easy to operate: The structure of the corn flake air separation screen equipment is relatively simple, and it is easy to operate and maintain. It is easy for staff to master and use, which can reduce labor costs and labor intensity.
- Strong adaptability: The corn flake air separation screen can flexibly adjust the air separation and screening parameters according to different corn flake varieties, impurity content and production requirements to adapt to a variety of production conditions.
Working principle of corn flake winnowing screen
After the corn flakes enter the air separation screen from the feed inlet, the fan generates wind to blow away light impurities such as dust and corn husks, while the heavy corn flakes are screened through the screen and classified according to particle size, weight and other characteristics, and discharged from different outlets.。
Corn flake winnowing screen structure
- Feeding device: usually includes a feeding hopper and a conveying pipeline, so that the corn flakes can enter the equipment evenly and stably.
- Fan: provides wind power, and its air volume and air pressure can be adjusted according to demand to adapt to different impurity contents and corn flake varieties.
- Screen: generally made of woven wire or punched plates with different apertures, which can be replaced to achieve accurate screening of corn flakes.
- Discharge port: There are multiple outlets, which discharge different grades of corn flakes and impurities respectively, and some are also equipped with automatic packaging devices.
- Frame: supports the entire equipment to ensure structural stability, and is mostly made of steel welding or bolt connection.
Corn flake winnowing screen performance parameters
- Processing capacity: The processing capacity per hour ranges from a few tons to dozens of tons. For example, small equipment can process 5-10 tons per hour, while large equipment can reach 20-50 tons or even higher.
- Screening accuracy: It can be adjusted according to demand. Generally, corn flakes can be accurately classified into multiple grades according to different particle sizes, specific gravity and other indicators, and the purity can reach more than 95%.
- Power: The power of a small wind screen ranges from a few kilowatts to more than ten kilowatts, and the power of a large device is around tens of kilowatts.
- Equipment size: Small equipment is smaller in size, with a length, width and height of about 1-2 meters; large equipment may be 3-5 meters in length, 2-3 meters in width and 2-4 meters in height.
Corn flake winnowing screen application range
- Corn processing industry: suitable for corn flake factories, feed factories, starch factories, etc., to remove impurities and grade corn flakes to improve product quality.
- Grain storage industry: used for cleaning and grading corn before storage, reducing impurities and lowering the risk of mildew and pests during storage.
- Seed industry: winnow corn seeds to remove impurities and incomplete seeds, and improve seed germination rate and vitality.
<img src="/sites/bensen2_website/files/ueditor/456/upload/image/20250420/1745112675259772.png" title="Corn flake winnowing screen alt="4.png"/>
Corn Flake Winnowing Screen Brand and Model Examples
- Pingle FXQZ conical air separator: There are two specifications, 350 and 450, without motor, and needs to be connected in series in the wind network. It has small size, compact structure and high separation accuracy.
- Haiyun Vibrating Cleaning Screen: It can be equipped with a wind selector, which has the characteristics of simple structure, small size, light weight, smooth operation, low noise, and low energy consumption. It can effectively remove light impurities and make the machine work in a negative pressure state without dust spillage.
