Tunnel multi-layer oven
- The corn flakes tunnel multi-layer oven has high production efficiency: the tunnel structure allows corn flakes to move continuously on the conveyor belt through the multi-layer oven, realizing continuous production, greatly improving production efficiency, and is suitable for large-scale industrial production.
- Good temperature uniformity: Corn flake tunnel multi-layer ovens are usually equipped with multiple heating zones and circulating fans, which can evenly distribute the hot air in the oven, ensuring that the corn flakes are evenly heated during the baking process, with stable product quality, consistent color and taste.
- Good baking effect: The multi-layer design increases the residence time of corn flakes in the oven, allowing the corn flakes to be fully baked and better achieve processes such as dehydration, cooking and flavor formation, thereby improving the quality and taste of corn flakes.
- Strong process flexibility: The corn flake tunnel multi-layer oven can flexibly adjust parameters such as conveyor belt speed, oven temperature and heating time according to different corn flake varieties, thickness and baking requirements to meet diverse production needs.
- High degree of automation: The corn flaking tunnel multi-layer oven can be linked with the corn flaking equipment at the front end and the packaging equipment at the back end to form an automated production line, reduce manual intervention, improve production stability and controllability, and reduce labor intensity and production costs.
- High space utilization: The multi-layer structure increases the baking area within a limited space, effectively improving the space utilization, and is suitable for use in situations where production space is limited.
Corn flake tunnel multi-layer oven structure design
- Tunnel structure: with a long channel, the corn flakes are transported by conveyor belts through multiple heating areas to achieve continuous baking and improve production efficiency.
- Multi-layer design: Increase the baking area and the residence time of corn flakes in the oven. Usually there are three, five, seven layers and other different specifications to make full use of space and improve production capacity.
- Mesh belt conveyor system: It uses stainless steel mesh belt, which has good air permeability and high temperature resistance, ensuring that the corn flakes are heated steadily and evenly during the conveying process and are not easy to stick together.
Corn flake tunnel multi-layer oven heating method
- Electric heating: precise temperature control, fast heating speed, clean and hygienic, easy to operate and maintain, suitable for scenarios with high temperature control requirements, small production scale or sufficient power supply.
- Steam heating: It uses the heat energy of steam for baking. It has high thermal efficiency, good temperature uniformity and relatively low operating costs. It is suitable for large-scale industrial production, but it needs to be equipped with auxiliary equipment such as steam boilers.
- Fuel or gas heating: It has high heating power and high baking efficiency. It can quickly increase the oven temperature and reduce production costs. However, it requires a stable fuel or gas supply system and has high requirements for the safety performance of the oven.
Corn flake tunnel multi-layer oven technical parameters
- Temperature range: Generally, the temperature of electric ovens can be adjusted between 0℃-200℃ through the control cabinet. The temperature of steam or fuel gas heated ovens can be higher according to the process requirements to meet the temperature requirements of different corn flake baking processes.
- Baking time: The baking time of corn flakes is controlled by adjusting the conveyor belt speed, usually ranging from a few minutes to tens of minutes to achieve the ideal baking effect.
- Production capacity: Depending on the specifications and configuration of the equipment, the production capacity varies. Small equipment may produce tens of kilograms per hour, while large equipment can produce hundreds of kilograms or even more per hour.
Corn flake tunnel multi-layer oven control system
- Temperature control system: Equipped with high-precision temperature sensors and controllers to monitor and control the temperature of each heating area in the oven in real time to ensure temperature uniformity and stability.
- Speed control system: The conveyor belt speed can be precisely adjusted to suit different production processes and output requirements.
- Automatic control system: PLC control system is used to realize full process automation, including feeding, baking, discharging and other links, reducing labor costs, improving production efficiency and product quality stability.
Corn Flake Tunnel Multilayer Oven Material and Safety
- Material: The oven shell is generally made of high-quality stainless steel or carbon steel, and the internal structural parts and mesh belts are also made of stainless steel, which meets food-grade safety standards, is corrosion-resistant and easy to clean.
- Safety devices: Equipped with overheat protection, leakage protection, fire and explosion protection and other safety devices to ensure safe and reliable operation of the equipment and protect the safety of operators and the production environment.
